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High Temperature Masking

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C Shaped Round Wire Hooks

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Wire Hooks provide support for handling loads for a variety of applications, including; paint finishing, surface treatments and material handling.

This range of support hooks can be used multiple times, making them highly economical. The 'C' shaped design is ideal for wider parts, including those with varying thickness. Available in a wide range of lengths to suit your project needs.

  • Materials: Copper-drawn Iron Wire

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CV Shaped Round Wire Hooks

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Wire Hooks provide support for handling loads for a variety of applications, including; paint finishing, surface treatments and material handling.

This range of support hooks can be used multiple times, making them highly economical. The 'CV' shaped design is ideal for wider parts and multiple styles that have varying thickness.

  • Material: Copper-Drawn Iron Wire

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Covered Tapered Plugs

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Covered Tapered Plugs are designed to ensure a secure fit due to their convex sides and protect from contaminants, debris and damage. It features a push fit style that makes it easy to use and remove.

Used in a variety of applications, including blind holes, pipes, furniture or electrical boxes. They are reusable due to the material from which they are constructed without affecting the effectiveness of the sealing.

  • Material: Silicone
  • Colour: Grey, Yellow, Green, White, Red, Black, Pink, Purple, Blue, Clear

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Easy Pull Masking Caps

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Easy Pull Masking Caps provide optimum protection for end tip profiles, such as rods, pipes and tubes during manufacturing processes. Typical applications include; anodizing, blasting, powder coating, e-coating, plating and general paint lines.

This range has several style options, include a range with a flanged design and an internal seal that provides a secure fit or options that feature an ergonomic finger pull-tab for easier removal.

These caps are easy to fit; to ensure the best possible fit, the inside diameter dimension should be approximately 10 percent smaller than the outside diameter of the part being masked.

Our range is available in different material options with various beneficial properties. Silicone is a premium masking material with high temperature and chemical resistance. EPDM is a more economical material option with lower heat resistance. Both Silicone and EPDM options can be used multiple times. Whereas, Soft PVC is a more economical solution also with chemical resistance, a reduced heat resistance and is for one-time uses.

  • Materials: Silicone Rubber 600F (316C) EPDM 425F (218C) and Soft Polyvinyle Chloride (PVC) 425F (218C)
  • Colours: Natural, Black and Yellow
  • Hardness: Durometer (Shore A) 55 + 5 and 85 +/–2

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Elastomer Lanyard

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A lanyard designed to connect and secure two separate components. It features a securing loop on one end and a mounting hole on the other, which provides a secure fix to connecting objects.

The lanyard can accommodate a wide range of applications, including cables, dust caps, enclosures and lids. Double fixing slots on the securing loop help reduce the risk of failure for heavy duty applications. When using for heavy duty applications; simply secure the loop through both fixing slots for safe mounting.

The material is highly flexible and can stretch up to three times its nominal length.

  • Material: Ethylene Propylene Diene Monomer (EPDM)
  • Colour: Black

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Expandable Masking Covers

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Expandable Masking Covers are an ideal alternative to a more conventional cap when the part to cover has an awkward shape. The Masking Covers are expandable by stretching with an elasticated end or by stretching through the elasticity of the material. The elasticated cap makes it a looser hold and therefore is best for a general protection during transport and storage or light masking requirement.

The stretched material cap has a stronger hold on the part by gripping and therefore is best for application putting pressure on the part. Their softening point is at 90 degrees Celsius and they can be used up to 100 degrees Celsius.

  • Material: LDPE, Silicone
  • Colour: Blue, Red, White, Clear

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Flexible End Caps - Acid Resistance

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Flexible End Caps are made from flexible material that is able to stretch on to larger diameters for a snug fit. They provide protection to threads and non-threaded tips.

The cap features a hanging tab, which allows them to be used with wire hooks. They are an ideal solution for masking applications. The caps also benefit from acid resistance.

  • Material: Thermoplastic Elastomer (TPE)
  • Colour: Black

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Flexible End Caps - Oil and Grease Resistant

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Flexible End Caps are made from flexible material that is able to stretch on to larger diameters for a snug fit. They provide excellent protection for threaded applications.

The cap features a hanging tab, which allows them to be used with wire hooks. They are an ideal solution for masking applications.

The caps are highly resistance to shredding, making them a durable product. The Green PVC option is suitable for use in oil and grease applications.

  • Material: Polyvinyl Chloride (PVC)
  • Colours: Black and Green

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Flexible End Caps - Standard

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Our range of Flexible End Caps come in a variety of sizes that are suitable for Metric, BSP and UNF threads. These Flexicaps are durable making them an ideal choice for a multitude of uses.

The attractive vinyl appearance makes them a great choice for finished products. Thanks to their versatility they have a broad range of uses that include; thread protection, dust and moisture control, pipe and stud end colour coding and masking during paint and plating operation.

The flexible PVC (90 Shore) material can withstand high operating temperatures and can be stretched up to 15 percent larger than then manufactured diameter. The specially formulated PVC is unaffected by weather, oxidation, oils and moisture.The caps are extremely pliant and provide excellent chemical resistance. They can also be glued to other PVC items.

They are an economical solution for one-time uses.

  • Material: Polyvinyl Chloride (PVC)
  • Colour: Yellow
  • Finish: Gloss

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Flexible Vinyl Pull Tab Caps - High Temp

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High Temperature Flexible Caps with an ergonomic-friendly pull-tab design for easy fitting and removal. Suitable for use on threaded or plain applications.

The unique design fits a range of applications and thread sizes including Metric, UNF and BSP. The range includes options with a six-sided design.

  • Material: Flexible Polyvinyl Chloride (PVC)
  • Colour: Yellow

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High Temperature Tapered Plugs

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This range of high temperature masking plugs features Silicone Rubber Tapered Plugs, EPDM Tapered Plugs and other Tapered Rubber Plugs made from Thermoplastic Rubber (TPR).

This extensive range of Tapered Plugs is available as a solid plug or with a hollow core, to aid in compression. Solid and hollow core options are available in our EPDM and High Temperature Silicone Plugs ranges. The hollow centre provides a cost-effective solution for larger sizes. The hollow design is more flexible than solid plugs, and allows for easier application.

Our Tapered Rubber Plug range features Univesal Plugs made from TPR. The tapered plug is designed to mask holes without masking the surrounding areas, and a pull tab allows for easy installation and removal. Suitable for temperatures up to 125C.

  • Colours: Black, Blue, Green, Natural, Pink, Red and Yellow
  • Simple push-fit design

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Masking Cones

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Masking Cone Plugs are a versatile masking solution that can be used as a plug or as a cap. The tapered design allows the part to plug a range of inside diameter sizes and to cap a range of outside diameter sizes. These plugs are ideal for a range of masking applications, including; powder coating, e-coating, plating and anodizing.

The range is available in a choice of materials that include premium Silicone and economical EPDM. Silicone benefits from a high temperature rating and can be used multiple times. EPDM is also reusable with a lower heat resistance, but superior chemical resistance.

  • Materials: Ethylene Propylene Diene Monomer (EPDM) and Silicone Rubber
  • Colours: Black, Blue, Brown, Green, Natural, Red, Rust, Purple and Yellow

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Masking Flangeless Plugs

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Masking Flangeless Plugs are a type of plug that is used to cover holes without masking the surrounding area. They protect against contaminants, dust, dirt, damage, or undesired substances. It features conical rings and a hollow core, which allows many different areas to be masked.

Furthermore, the pull tab makes them simple to install and remove, allowing for smooth insertion and a snug fit that eliminates unwanted leaks or seepage. The reusable nature of the material used in these plugs allows for various uses, minimising the need for frequent replacements and helping to reduce waste. They can be utilised in multiple applications, such as powder coating, painting, plating, and sealing.

  • Material: EPDM, Silicone, TPE, PVC
  • Colour: Black, Natural, Blue, Green, Purple, Orange, Yellow, Pink, Red

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Masking Pull Plugs

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Masking Pull Plugs, also known as silicone masking plugs, are plugs used to mask threaded and non-threaded holes. They resist chemicals, dust, dirt, temperature changes, and abrasion. Furthermore, the pull tab simplifies installation and removal, allowing for smooth insertion and a secure fit that avoids undesired leaks or seepage.

The reusable material used in these plugs allows for various uses, reducing the need for frequent replacements and contributing to waste reduction. They can resist temperatures of up to 250 degrees Celsius and are used in various applications, including powder coating, sealing, automotive assembly, and electronics production.

  • Material: Silicone, EPDM, Silicone Rubber, TPR
  • Colour: Natural, Black, Clear, Red, Grey, White, Purple, Green, Pink, Orange, Yellow, Blue

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Masking Star Tubes

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Star Tubing is a masking solution that is ideal for long studs and pins, where caps are too short. The star-shaped profile allows the part to be flexible and fits easily on to tight diameters.

They tubes are highly flexible and are able to fit several ranges. They easily fit over threaded studs, non-threaded tubes or irregular shapes. They have good heat resistance.

  • Material: Silicone
  • Maximum Temperature: 315 degrees C (600 degrees F)
  • Colours: Blue, Green, Red, White and Yellow

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Masking Straight Caps & Plugs

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Straight Caps are an ideal solution for protecting and masking parts undergoing a variety of masking processes, including; painting, plating, powder coating, anodising, sand blasting, abrasive chemical processing, and processes that expose parts to high temperatures. They are highly versatile and can also be used as a plug to mask threaded or non-threaded holes.

These Masking Caps and Plugs can be used to protect studs, pins, tube ends and other applications that require protection. They are available in a choice of materials with a wide range of colour options to suit your project requirements.

  • Materials: Ethylene Propylene Diene Monomer (EPDM) and Silicone Rubber
  • Colours: Black, Blue, Green, Grey, Natural, Orange, Pink, Purple and Yellow

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Masking Straight Tubing

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High Temperature Tubing is an excellent masking solution to fit over longer parts, where standard caps are too short. The tubing can be used with a cap, if required. These caps be be applied to long studs and pins.

Supplied on a roll; the tubing can be cut to the required length. By cutting long also creates an easy pull tab, for swift removal. It can be masked off thru-hole by utilising the outside diameter of the tube and pulling it through.

The tubing is flexible and conforms to irregularities. It will not melt or harden and can be reused - making it an economical product.

Popular applications include; powder coating, e-coating, plating and anodising.

  • Materials: Ethylene Propylene Diene Monomer (EPDM) and Silicone Rubber (55 Shore A Hardness)
  • Colours: Black, Natural and Red

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Masking Tape - Discs

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Essentra Components offers 5 different materials of masking disks, available in multiple diameters and thicknesses. Our disks withstand several different temperature ranges and are used for many different applications.

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Masking Tape - High Temperature

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Our High Temperature Masking Tapes are provided as a continuous roll, and they range in temperatures from 80C up to 260C. They offer clean removability so that unsightly adhesive residue will not be left behind. These tapes are mostly for general purpose and suitable for most low-temperature applications, as well as a variety of high-temperature applications to suit your project requirements.

The range includes polyester tapes with a maximum temperature of up to 180C; the thinner blue version is supplied in 25 micron tape thickness and is ideal for curved applications. The thicker green version is supplied in 38 micron tape thickness and can be used for powder coating and anodizing.

Our high-performance polyimide tape is optimal for electro-coating (E-coating) applications. The brown roll-tape has a maximum temperature of up to 260C and offers chemical and abrasion resistance.

Our range includes a silicone rubber Eze-wrap tape that has a maximum temperature of up to 204C. This tape is capable of self-fusing and will adhere to itself to form a homogenous mass that provides excellent sealing. Great for irregular-shaped objects.

Why not try our fibreglass cloth tape with a maximum temperature of up to 250C. This tape is solvent and abrasion resistant and the tightly-woven material has superb tear strength. An ideal choice for high-pressure applications, such as sand blasting.

We also offer a range of paper masking tapes that range in temperatures from 80C up to 180C. These are a great choice for painting applications.

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Masking Tape - Squares

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Masking tapes that can withstand temperatures up to +260C. Ideal for awkward shapes that a cap or plug just can't cover, all of our masking tapes remove cleanly and leave no residue. Quick adhesion for time-saving applications.

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Masking Washer Caps

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A range of Masking Washer Caps that can be applied as a protective cap for threaded and non-threaded end tip.

Although the product is primarily designed as a cap, the integrated washer masks of grounding and also provides edge protection to ensures that the application hole is safe from contaminants and damage. This highly versatile masking solution can also be inverted and used to plug holes.

  • Material: Silicone (55 Shore A)
  • Maximum Temperature: 316 degrees C (600 degrees F)
  • Colours: Black, Green, Grey, Natural, Pink, Purple, Red and Yellow

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Masking Washer Plugs

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These High Temperature Washer Plugs are used to mask the surface around a threaded or plain hole, with an integrated washer and plug that allows them to function as a single item. They are long-lasting and resistant to chemicals, temperature changes, and abrasion.

These plugs are simple to install and remove, and their design assures a snug fit, a secure seal, and the prevention of leakage or contamination. They can withstand high temperatures of up to 250 degrees Celsius and are used in various applications such as powder coating, painting, plating, sealing, automotive assembly, and electronics manufacturing.

  • Material: Silicone, EPDM
  • Colour: Grey, Natural, Black, Clear, White, Dark Green, Yellow, Pink, Purple, Red

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Paper Masking Plugs

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Paper masking plugs are versatile and efficient masking solutions designed to protect and seal off openings during painting, coating, or surface treatment processes. These plugs are made from high-quality paper material, known for its excellent conformability and ability to withstand various chemical substances. The unique design of paper masking plugs allows for easy insertion and removal, ensuring a tight and secure fit in a wide range of hole sizes and shapes. They effectively prevent paint, primer, or other coatings from entering or contaminating areas that need to remain untouched.

The main characteristics of paper masking plugs include their flexibility, durability, and compatibility with different surfaces. These plugs are highly flexible, allowing them to conform to irregular shapes and contours. The paper material used in their construction ensures durability, even when exposed to harsh chemicals or solvents. The plugs' versatility allows them to be used on a variety of surfaces, including metal, plastic, glass, and wood.

  • Material: Crepe Paper
  • Colour: Brown

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S Shaped Round Wire Hooks

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Wire Hooks provide support for handling loads for a variety of applications, including; paint finishing, surface treatments and material handling.

This range of support hooks can be used multiple times, making them highly economical. The 'S' shaped design is ideal for wider parts and multiple styles that have varying thickness.

  • Material: Copper-Drawn Iron Wire

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Tapered Paper Caps

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Tapered paper caps are a type of protective cap used to cover the ends of tubes, pipes or other cylindrical objects. They are made from a mixture of post-consumer and virgin materials, making them a recyclable option.

Ideal for painting and powder coating applications and can help prevent damage and contamination, ensuring that tubes and pipes are in good condition. It can withstand operating temperatures of up to 204 C.

  • Material: Crepe Paper
  • Colour: Brown

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